Allah the most merciful, the beneficent
Following is the procedure for overhauling the two units of
generator
1.
Arrange the tools as required from experience,
visit the application (generator) and read instruction from the service manual.
2.
Planned the full work.
3.
Start with name of Allah who is governing this
world, this generator and you
4.
Drain the particular unit or all the units as
required
5.
Shut the fuel, Lubricating oil and pneumatic
line valve (starting line) as required
6.
Open up
all the required connection Jacket water outlet, exhaust manifold, scavenging
manifold expansion bellow ( or nut bolt if it is present)
7.
Open the nut of stud by the help of hydraulic
pressure device.
8.
Lift the unit and keep it in safe place.
9.
Remove the carbon deposits. Clean it with the
help of wire brush pneumatic motor, emery paper (Sand paper).
10.
Now place the new furnished units on cylinder
block.
11.
Tightened the stud
12.
Place the rocker arm assembly and take the
tappet clearance ( by rotating the fly wheel to the firing order of that particular
unit at top position)
13.
Yup the overhauling is now complete. Open the
requisite valve and enjoy the electricity from your new overhauled generator.
14.
Take a trial and fix the abnormal condition as
necessary.
Dated: 06 June 2012
Tools Required
1.
24(For rotating fly wheel), 17(For fuel
injector), 27(For fuel rod of fuel injector) socket
2.
Extension
3.
Copa slip (Copper compound)
4.
19, 17 and 27 MM spanner (with fixed and open
end at the other end)
5.
Electro clean slow for general cleaning
6.
Blade for cleaning
7.
Pneumatic wire brush for cleaning
8.
Fuel injector extractor device
9.
Portable hydraulic hand pump, hub, pipes,
hydraulic jack
10.
Replace the gasket b/w head and cylinder block
normally four cooling water, one scavenge, rocker arm oil and main cylinder
gaskets, exhaust gas pipe gaskets, steam joints for cooling water o/l to main
pipe.
11.
Torches
12.
Fan incase of severe heating
13.
Clothes for cleaning
14.
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