Overhauling the two units of generator

Allah the most merciful, the beneficent

Following is the procedure for overhauling the two units of generator

1.       Arrange the tools as required from experience, visit the application (generator) and read instruction from the service manual.

2.       Planned the full work.

3.       Start with name of Allah who is governing this world, this generator and you

4.       Drain the particular unit or all the units as required

5.       Shut the fuel, Lubricating oil and pneumatic line valve (starting line) as required

6.        Open up all the required connection Jacket water outlet, exhaust manifold, scavenging manifold expansion bellow ( or nut bolt if it is present)

7.       Open the nut of stud by the help of hydraulic pressure device.

8.       Lift the unit and keep it in safe place.

9.       Remove the carbon deposits. Clean it with the help of wire brush pneumatic motor, emery paper (Sand paper).

10.   Now place the new furnished units on cylinder block.

11.   Tightened the stud

12.   Place the rocker arm assembly and take the tappet clearance ( by rotating the fly wheel to the firing order of that particular unit at top position)

13.   Yup the overhauling is now complete. Open the requisite valve and enjoy the electricity from your new overhauled generator.

14.   Take a trial and fix the abnormal condition as necessary.

Dated: 06 June 2012

Tools Required

1.       24(For rotating fly wheel), 17(For fuel injector), 27(For fuel rod of fuel injector) socket

2.       Extension

3.       Copa slip (Copper compound)

4.       19, 17 and 27 MM spanner (with fixed and open end at the other end)

5.       Electro clean slow for general cleaning

6.       Blade for cleaning

7.       Pneumatic wire brush for cleaning

8.       Fuel injector extractor device

9.       Portable hydraulic hand pump, hub, pipes, hydraulic jack

10.   Replace the gasket b/w head and cylinder block normally four cooling water, one scavenge, rocker arm oil and main cylinder gaskets, exhaust gas pipe gaskets, steam joints for cooling water o/l to main pipe.

11.   Torches

12.   Fan incase of severe heating

13.   Clothes for cleaning

14.